在索引页面上出现session_start错误

I am working on a new project www.merapalwal.com. I have created a user login panel for this project where the user can login with their email id and password. Everything is working fine, user created and updated correctly. I used login form in header page which is included in all other pages.

I have created two db files, db-user.php (for db config) and db-sess.php (for db config with session_start). But if I use db-sess.php on the login form in header-top.php, it gives me the error:

Warning: session_start(): Cannot send session cache limiter - headers already sent (output started at /home/mypalwal/public_html/index.php:16) in /home/mypalwal/public_html/includes/db-sess.php on line 3

When I use db-user.php, it allows a user to log in but does not show the username after welcome, please advise me code as under:

header.php:

<?php

ini_set('session.bug_compat_42',0);
ini_set('session.bug_compat_warn',0);

include('includes/db-sess.php');

$error = '';

$form = $_POST['login'];

$lemail = $_POST['lemail'];

$pass = $_POST['pass'];
$_SESSION['lemail'] = $_POST['lemail'];

if( isset($form) ) {

if( isset($lemail) && isset($pass) && $lemail !== '' && $pass !== '' ) {

$sql = mysql_query("SELECT * FROM `userdata` WHERE email='$lemail' and pass='$pass' and type='Normal User';");

if( mysql_num_rows($sql) != 0 ) { //success

$_SESSION['logged-in'] = true;

print "<script type=\"text/javascript\">";
print "window.location.href = \"users/index.php\"";
print "</script>";
exit;

} 

else { $error = "Login Detail Incorrect"; }

} else { $error = 'Login Detail Missing';}

}
?>

db-user.php:

<?php
$dbhost = 'localhost';
$dbuser = '######';
$dbpass = '######';
$db = '#######';
$conn = mysql_connect($dbhost, $dbuser, $dbpass );
mysql_select_db($db);
?>

If I use the above code for db config, it allows login and redirects to the next page but does not show user details but when I use db-sess.php which has session_start in it, the login form allows me to login and shows the username.

If I use db-sess.php, it shows an error on index.php page:

Warning: session_start(): Cannot send session cache limiter - headers already sent (output started at /home/mypalwal/public_html/index.php:16) in /home/mypalwal/public_html/includes/db-sess.php on line 3

There is some space before in one of the 3 files, which causes the page output to be started and headers to be sent. Remove the space and especially remove the ?>

P.S.: You have 2 astonishing security issues in your code: SQL Injection possibilities and clear text passwords.